April 9, 2025

Recovery and Separation of Indium from Waste

Recovery and Separation of Indium from Waste

Almost $10 billion of essential materials from e-waste is recoverable, many of which contain indium which can provide economic opportunities when recycled properly…

The electronics industry has undergone rapid development in recent decades, significantly impacting our daily lives. Electronic devices such as diodes, integrated circuits, and transmitters have become ubiquitous, providing news, entertainment, and communication. However, these devices have short lifespans due to high failure rates and the fast pace of technological advancements, which encourage consumers to frequently upgrade their devices. This has contributed to a growing accumulation of electronic waste, or e-waste.

E-waste is a significant global issue. In 2019, 53.6 megatons of electronic waste were produced worldwide, and this figure is projected to rise to 74.7 megatons by 2030.

One key material in modern electronics is Indium, a soft, malleable metal that is primarily used in electronic applications, particularly in indium tin oxide (ITO), which is critical for manufacturing transparent conductive films found in LCD screens and touch panels. As technology advances, the demand for indium continues to rise. However, the metal is rare and often recovered as a byproduct of zinc ore processing. The growing electronic waste (e-waste) crisis necessitates efficient recovery methods for indium to ensure a sustainable supply while minimizing environmental pollution.

Recycling e-waste not only helps protect the environment but also presents economic opportunities. In 2019, the value of all recoverable materials from WEEE was estimated at $10 billion. With natural resources depleting, improving recycling methods for critical materials like gallium and indium is crucial for sustainability and economic growth.

Indium Sources

Primary Sources:

  1. Zinc Smelting By-product: Approximately 95% of indium production originates as a by-product from zinc extraction from ores, particularly zinc sulfides. The remaining 5% is sourced from processes involving other base metals like copper and tin.
  2. Hydrometallurgical Process: In the hydrometallurgical method, indium is extracted from zinc smelting residues and exhaust fumes through a series of technological operations. After the sphalerite is roasted and calcined, the residues contain precipitated indium, which undergoes multiple steps, including acid and base washings, pH manipulation, and filtration. The resulting indium cement is then processed in a kiln with chlorides to produce metal ingot.

Secondary Sources:

Secondary sources of indium mainly come from used electronic devices, especially those with screens, such as TVs, monitors, tablets, and smartphones. Additionally, photovoltaic cells and car windows serve as important sources. Economically viable secondary sources for recycling processes include screens, monitors, lamps, and light bulbs, which together represent a potential recycling capacity of approximately 7.6 megatons in 2019.

Importance of Indium Recovery

1. Strategic Material

Indium has been classified as a critical raw material by the European Union, which recognizes its importance in the technological sector and the potential supply risks. As global demand for electronics increases, so does the need for responsible resource management, especially given that current mining practices may not meet future needs.

2. Environmental Concerns

E-waste is one of the fastest-growing waste streams globally, posing significant environmental hazards due to the toxic components it contains. Efficient recovery methods can mitigate pollution by diverting waste from landfills and minimizing the extraction of virgin materials. This not only conserves natural resources but also reduces the environmental footprint associated with mining operations.

3. Economic Viability

The recovery of indium from e-waste presents significant economic opportunities. E-waste often contains higher concentrations of valuable metals compared to primary ores, making it economically attractive for recovery. Furthermore, the growing market for recycled materials can lead to the establishment of a circular economy, wherein materials are reused and recycled, thereby reducing reliance on primary extraction.

Current Challenges in Indium Recovery

Despite the high concentrations of indium in e-waste, recovery rates are still disappointingly low. Several challenges complicate the process:

1. Lack of Standardized Recycling Processes

The diverse composition of e-waste means that a one-size-fits-all approach to recycling is ineffective. Each type of electronic device may require different techniques and processes for efficient recovery, making it difficult to establish standardized procedures.

2. Inefficient Collection and Dismantling

Many e-waste streams do not undergo proper segregation or dismantling before recycling. This results in valuable materials, including indium, being lost during processing. Effective collection and initial processing are crucial to ensure that indium and other metals are recovered efficiently.

3. Technological Limitations

While there are several methods for recovering indium, many existing technologies are still being optimized for efficiency and cost-effectiveness. Additionally, the lack of a comprehensive recycling infrastructure limits the scalability of these methods.

Methods for Recovering Indium

A variety of techniques can be employed to recover indium from e-waste, each with its own advantages and limitations. Here are some of the most prominent methods:

1. Hydrometallurgical Methods

Hydrometallurgy is the primary method used to recover metals from aqueous solutions. Several hydrometallurgical processes have been developed for indium recovery:

2. Pyrometallurgical Methods

Pyrometallurgy involves high-temperature processes to extract metals from their ores or waste materials. While less commonly used for indium, it can be effective in specific contexts:

3. Biological Methods

Biological metallurgy, or bioleaching, uses microorganisms to extract metals from ores or waste:

4. Novel Techniques

Future Directions and Recommendations

To enhance indium recovery rates and develop a sustainable recycling system, several steps should be taken:

1. Establish Standardized Procedures

Developing standardized recycling protocols for specific electronic devices can improve efficiency in indium recovery. This includes refining methods for the collection, dismantling, and processing of e-waste.

2. Investment in Infrastructure

Governments should invest in e-waste collection and recycling infrastructure. This includes providing incentives for consumers to return old electronics and establishing collection centers for proper disposal.

3. Research and Development

Continued research into advanced recovery technologies and methodologies is crucial. Collaboration between academia, industry, and governments can drive innovation in recycling processes, making them more efficient and cost-effective.

4. Public Awareness Campaigns

Raising awareness about the importance of recycling e-waste and the benefits of indium recovery can encourage responsible disposal practices among consumers.

5. Policy Support

Governments should implement policies that support e-waste segregation and promote the development of a circular economy. This includes regulations that require manufacturers to take responsibility for the end-of-life management of their products.

Conclusion

The recovery and separation of indium from waste are vital for addressing resource depletion and environmental challenges associated with electronic waste. By implementing efficient recovery technologies, investing in infrastructure, and fostering collaboration between stakeholders, it is possible to create a sustainable recycling ecosystem for indium. Such efforts not only help conserve valuable resources but also contribute to a greener, more sustainable future.

References

Kluczka J. A Review on the Recovery and Separation of Gallium and Indium from Waste. Resources. 2024; 13(3):35. https://doi.org/10.3390/resources13030035

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